Brand: Busch

Weld Smoke Collection Systems

Weld Smoke Collection Systems

Busch

Busch Weld Smoke Collection Systems are durable, high-efficiency systems for the collection of fumes from welding operations. Our systems are engineered to deliver maximum performance, reliability and efficiency on even the toughest production line applications.

With several decades of experience, our products are proven performers even on heavy fume load automotive industry applications across the globe. In addition, our unique high-volume pulsing system allows for low maintenance with long-life cartridge filters that lower your operating costs.

For over 7 decades, Busch International has been a global leader in the design and installation of custom, top-of-the-line clean air solutions like their weld smoke collection systems. In primary metals, Busch excels and is recognized in the industry for providing the “Best Available Control Technology” to capture, collect, and convey emissions from steel and aluminum rolling mills. Bush provides excellent products and customer service that sets their work apart from other brands.

In addition to working in the primary metals industry, Busch brings its knowledge and experience in the design and installation of equipment for the chemical, automotive, power generation, and glass industries. When you need new air cleaning machinery, heavy-duty ventilation equipment, or high-capacity cooling systems, Busch is there for you. Go with Busch and see why we have been the global leader in air cleaning solutions for over 60 years.

Keep your emissions as clean as your conscience. Choose Busch.

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FEATURES & BENEFITS

  • Packaged systems are designed for your specifications
  • Designs available for rooftop installation or for mount on grade
  • High-volume / high-pressure pulsing system lasts up to 2 years
  • Weld Smoke Collection Systems from Busch
  • Low Total Cost of Ownership
  • Maximum performance
  • Optimum dimensions create more useful floor space in your facility

Rolling Mill Fume Shield Hooding & Enclosure Systems

Rolling Mill Fume Shield Hooding & Enclosure Systems

Busch

Busch specializes in the design and supply of rolling mill hooding and enclosure systems. The Busch Fume Shield System is based on the 4-Cs design approach: Capture, Contain, Convey and Clean. Designed specifically for each unique rolling mill application, Busch Fume Shield™ Hoods work to provide a high-efficiency capture system. Computer model-based selection of optimum exhaust volumes provides the best possible capture.

To effectively contain emissions at the mill, the Fume Shield™ heavy-duty enclosures are tailored to the specific operation without sacrificing operator visibility or maintenance efficiency. Busch excels in difficult retrofit applications.

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FEATURES & BENEFITS

  • Drip-resistant construction to maximize sheet cleanliness
  • Internal fire system piping
  • Roll up under hood windows or doors to maximize capture efficiency
  • Hoods can be designed to retract or roll out of position if required

Rolling Mill Fume Exhaust PPS/DBF

Rolling Mill Fume Exhaust PPS/DBF

Busch

High Efficiency to Meet Stringent Regulations

The CECO Busch PPS/DBF were developed specifically to meet the increasingly stringent PM 2.5 environmental regulations and opacity control. PPS/DBF systems are especially well suited for Sendzimir-type Rolling Mill/Steel Cold Rolling Mills applications.

The quantity and particle size of liquid mist generated from rolling mills are a function of many variables, including coolant type, coolant flow rate, metal temperature, strip speeds, and saturation dew point. Rolling Mills have several mist generation mechanisms such as hydraulic pressure sprays and surface boiling followed by condensation. For this reason, the size and character of liquid particulate vary regularly.

A multiplicity of coolants and rolling methods mandate the use of multiple stages to achieve the lowest maintenance and highest possible collection efficiency. The PPS/DBF unit employs cleanable media, disposable media, or a combination of both. The PPS/DBF system is primarily used in Sendzimir Rolling Mill applications.

The PPS/DBF eliminator mechanically removes and drains liquid particulate using several mechanisms. Mists are removed by inertial impaction, direct interception, and Brownian capture depending on the droplet diameter and liquid density. The PPS/DBF unit provides removal of liquid particulate down to 0.3 microns.  The PPS/DBF mist eliminator offers maximum collection efficiency and the lowest opacity.

 

Accessories and Options

  • Support steel and platforms
  • Duct and transitions
  • Condensing coils for removal of EPA 202 Condensable Particulate Matter (CPM)
  • Drainage units
  • Alternate paint systems
  • Special gasket material
  • Volume control and CO2 containment dampers
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Rolling Mill Fume Exhaust

Rolling Mill Fume Exhaust

Busch

Busch builds fume exhaust systems for new and existing Rolling Mills. We offer a full range of oil mist, VOC, and particulate control technologies to meet regulatory standards virtually anywhere, on any type of Rolling Mill and coolant type whether it is water-based, oil-based, or oil/water emulsion-based. Click here for Fume Shield Brochure. Busch is recognized worldwide in the metals industry for providing the BACT (Best Available Control Technology) to capture, convey, and collect emissions from steel and aluminum rolling mills, including:

  • Rolling mill fume exhaust
  • Pickle line fume exhaust
  • Fume exhaust for process lines

We apply our decades of experience, with hundreds of successful installations across the globe, to optimize efficiency, performance, operating costs, and maintenance, while meeting strict environmental regulatory requirements worldwide.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership – Minimized operating costs with our cost-effective Regenerative Thermal Oxidizer (RTO) AND high destruction efficiency of volatile organic compound (VOC) emissions
  • Reduced exhaust volume with our efficient hood designs, which decrease the size and cost of your fume system
  • Maximum productivity due to shortened downtime
  • Protection for your facilities and employee vehicles with our standard Stack Skimmer

Process Dust Collection Systems

Process Dust Collection Systems

Busch

Busch provides a wide range of dust collection systems for metal industry applications. Areas of expertise include:

  • Melt shop fugitive dust control
  • Torch cut off fume control
  • AOD vessel fume exhaust
  • Billet grinding fume collection
  • Plate grinding and polishing
  • Lead Industry dust and fume control
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FEATURES & BENEFITS

  • Pulse Jet Bag and Cartridge style collectors
  • A wide variety of materials of construction
  • Specialized hood designs
  • Slotted header travel duct and telescopic duct systems
  • HEPA after filters
  • PLC control systems

Pickle Line Fume Exhaust

Pickle Line Fume Exhaust

Busch

Modern steel mill pickle lines utilize Hydrochloric Acid to clean the surface of the steel sheet. Acid mist and fumes are generated during this process.

Busch, and our sister firm HEE-Duall, provide complete fume scrubbing systems to capture and neutralize this acid fume. Our systems begin at flanged connections to the pickle line tank covers. A fiberglass duct connects the tank covers to the scrubber and fan, which exhausts to the outdoors by means of an exhaust stack.

The Pickle Line Scrubber is a counter current packed bed scrubber consisting of packed tower complete with flanged horizontal radial gas inlet, glass-filled polypropylene random packing. This allows for excellent mass transfer resulting in high efficiency capture of HCl fume at a minimum pressure drop.

  • The scrubber housing incorporates a vertical or horizontal outlet flange to facilitate installation in limited space.
  • The packing is irrigated by internal piping and liquid distribution system.
  • HCl is scrubbed by using a re-circulation wash water solution from integral self-contained re-circulation tank at the bottom of the scrubber.
  • Blow-down from the re-circulation system serves as make-up water to the pickle line.

We deliver top-performing mist eliminators with optional internal spray piping and spray nozzle to intermittently wash the underside of the mist eliminator, triggered by either high-pressure differential or on a timed sequence.

The cleaned gas from the scrubber is sent to a System ID fan via an interconnecting duct and then to the stack. Click here to download our Steel Brochure.

Note: Acid storage tank vents may also be connected to the system.

Materials of Construction:

  • Scrubber Vessel – FRP or PVC
  • Random Packing – Glass filled Polypropylene
  • Internal Piping and Liquid distribution system – CPVC
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FEATURES & BENEFITS

Busch Instrumentation, Piping and Pump Features

  • Two (2): Differential Pressure Indicator Gauges for measuring ΔP across Packing and Mist Eliminator
  • One (1): Pressure Indicator Gauge for measuring scrubbing liquid pressure
  • Three (3): flow meters (rotameter type)
  • One (1): set of level control switches for integral re-circulation tank
  • One (1): Automatic wash timer will be included to clean mist eliminators
  • One (1): Control Panel, Ethernet control module, I/O module
  • One (1): Lot Interconnecting piping in PVC (within the battery limit)
  • Two (2): Re-circulation Pumps (1 operating/1 standby) made out of FRP
  • The interconnecting duct between scrubber and Fan: Fabricated with PVR or FRP to run from scrubber outlet to fan inlet.
  • Centrifugal Fan: One (1) ID Fan with heavy-duty TEFC motor
  • Stack and Transition: One (1) FRP stack. The stack is provided with a Stack Skimmer™ to reduce liquid discharge from condensation on the stack wall. A wind support brace is required by others at the roof penetration point if applicable. If not available, Guy wire wind braces can be used.
  • Field Measurement Services (Included): One day on-site including all expenses is included
  • System Arrangement Drawings for Approval (Included)

MRV-80 Self-Cleaning Air Handling Units

MRV-80 Self-Cleaning Air Handling Units

Busch

The Busch custom MRV-80 Self-Cleaning Air Handling Unit is designed to meet your specifications and requirements for space dimensions, construction materials and duct connections. Our enhanced design delivers optimal efficiency and performance and low operational costs with long-life fabric filtration tubes. We can also modify the unit construction for corrosion resistance.

Self-Cleaning Air Handling Units from Busch

For over 70 years, the Busch brand has been the global leader in the creation and installation of custom, state-of-the-art clean air solutions. In the Primary Metals industry, Busch is unrivaled. Recognized as providing the “Best Available Control Technology” to capture, collect, and convey emissions from steel and aluminum rolling mills, our excellent customer service and industry-leading products set us apart.

When you modernize with innovative systems from Busch like the MRV-80 Self-Cleaning Air Handling Unit, that address your company’s requirements for many years to come. Busch designs and builds adaptable customized technology for your specific needs. Install Busch hardware with confidence and the knowledge that it is the best on the market and will fit your situation perfectly.

Though Busch specializes in the primary metals industry, we are also proficient in creating designs for and installing equipment in the chemical, automotive, power generation, and glass industries. As you invest in new air cleaning machinery, heavy-duty ventilation equipment, or high-capacity cooling systems, Busch will deliver. Go with Busch and see why we have been the global leader in air cleaning solutions for over 60 years.

Keep your emissions as clean as your conscience. Choose Busch.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Improved design to eliminate costly and frequent change-outs
  • Cost savings
  • Simplified installation
  • Superior efficiency – 99% efficiency on particles 2 microns and higher and 90% on 0.5 to 1-micron particulate
  • Pre-assembled
  • Wired and factory tested

Jet Star Strip Cooling

Jet Star Strip Cooling

Busch

The Busch JET* STAR™ Strip Cooling System is the most efficient method to air cool a moving strip in the metals industry. JET* STAR™ technology utilizes a unique combination of aerodynamic and thermodynamic principles. Its patented technology enables cooling of heavier gauge strip at higher strip speeds, while requiring less energy and space than other methods.

Design and Construction

Busch has developed a proprietary heat transfer simulation model for selection of the proper JET* STAR™ configuration for each application. Capacity, unit arrangement and dimensions, number of nozzles, and material construction are modified to meet individual user specifications. Unit pre-assembly ensures simplified installation and proper orientation. The theoretical model has been extensively verified through actual results from numerous successful systems.

Air-Water cooling systems are also available. Please contact us for more information.

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FEATURES & BENEFITS

Benefits of JET* STAR™ are applicable to all types of process lines:

  • Galvanizing a Pot Cooling
  • Minimizing pre-cooling
  • Anneal and Pickle Air Quench
  • Cooling before rinse tank
  • Silicone Line post furnace cooling
  • Aluminum continuous casters to control cooling rates

The heat transfer efficiency of JET* STAR™ is increased through a substantial reduction of thermal contamination, crossflow, and re-entrainment of spent air. In retrofit applications, this heightened efficiency often permits a reduction in length of the cooling zone, lower strip outlet temperatures, and higher production rates.

Strip Stability

The heat transfer efficiency of JET* STAR™ is increased through a substantial reduction of thermal contamination, crossflow, and re-entrainment of spent air. In retrofit applications, this heightened efficiency often permits a reduction in length of the cooling zone, lower strip outlet temperatures, and higher production rates.

Another important benefit of the JET* STAR™ System is the reduction of strip instability (flutter). By controlling the lateral forces against the strip through aerodynamic balancing, strip stabilization is controlled, and strip flutter problems are eliminated or substantially decreased. Click here to download the Jet Star Cooler brochure.

Jet Star Metal Strip Drying

Jet Star Metal Strip Drying

Busch

High Efficiency, Uniform Drying, Stable Operation

The Busch JET* STAR™ Strip Drying System uses high volume, low pressure heated air to rapidly dry moving metal strips. The JET* STAR™ Strip Dryers produce predetermined functional wiping patterns on the strip surface. Air flow and thermal energies are applied in an intensive and uniform manner, resulting in rapid water disengagement and almost instantaneous mist removal from the strip. Spent heat is dissipated in the dryer, thus reducing re-deposition of airborne fog and mist.

JET* STAR™’s uniformity and repeatability of the drying process across and along the strip enhances:

  • Film disengagement
  • Mist transportation
  • Evaporation

Problems associated with recirculated systems such as the buildup of CO2, CO, humidity, temperature, and corrosion are substantially eliminated.

JET* STAR™ strip dryers are designed using centrifugal fans with backwardly curved wheels which consume less horsepower and create less noise compared to other designs. Most JET* STAR™ Strip Drying Systems consists of a supply air fan, connecting duct, floe control dampers, air heater, and the JET* STAR™ Strip Dryer. Steam or natural gas-fired heating systems are available.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Extremely flexible – ease of adjustment of size and velocity of the dryers ambient and/or hot zones
  • Designed using centrifugal fans that consume less horsepower and create less noise
  • High value and quality materials – constructed with heavy gauge carbon steel duct and plenum construction
  • Maximum efficiency with Jet*Star technology
  • Applicable to all types of process lines
  • Jet*Star also available in an Air/Water configuration
  • Variable speed drives
  • Alternate paint systems
  • Horizontal or vertical arrangement
  • Support steel and platforms
  • Exhaust fans
  • Thermal or sound insulation
  • Filters for outside air
  • Temperature measurement device
  • Gas or steam heat source
  • Stainless steel nozzles
CECO Environmental

ACCESSORIES & OPTIONS

JET* STAR™ Systems are extremely flexible. The design allows for size and velocity adjustments of the dryer’s ambient and hot zones specific to each application.

  • Steam or gas fired heating
  • Alternate paint systems and material of construction
  • Horizontal or vertical arrangement
  • Support steel and platforms
  • Exhaust fans
  • Thermal or sound insulation
  • Filters for supply air
  • Temperature measurement device
  • Stainless steel nozzles
  • Built-in support rolls

Jet Star Coil Cooling Systems

Jet Star Coil Cooling Systems

Busch

Reduce Cool Time

The Busch Jet*Star Coil Cooling system substantially reduces cooling time and store space requirements through the accelerated cooling of metal coils. With improved cooling air distribution and standardized cooling airflow, our Jet*Star patented technology is designed to deliver maximum performance and efficiency.

We offer both fixed head and movable systems.

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FEATURES & BENEFITS

  • Low Total Cost of Ownership
  • Maximum efficiency and minimal cooling time
  • Easy operation and maintenance
  • High value and long life
  • Reduced inventory of coils
  • No requirement for compressed air
  • Premium quality construction materials
  • Heat transfer coefficient of 40 Btu/hr/ft2/oF
  • Higher more homogenous cooling airflow
  • Stable jet performance
  • Improved cooling air distribution
  • Tested jet nozzle performance